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Quality Control in Chemical Industrial Processes

Near-infrared spectrometers collect material spectral data in real time. Combined with specialized chemical algorithms, they can quickly analyze reaction progress, mixture composition, and key indicators—such as moisture, solvent residue, and mixing uniformity. Laboratory equipment provides high-precision benchmarks for process development, while inline equipment is embedded into production lines to deliver real-time data feedback to control systems. These systems dynamically adjust parameters like temperature, flow rate, and valve settings, forming a closed-loop “detection–analysis–control” management cycle. This enables whole-process standardization of production and optimization of resources.
Quality Management in Grain and Oil Processing

Near infrared spectroscopy technology, with its "non-destructive, fast, real-time" detection capabilities, runs through the entire grain and oil processing industry chain—from raw grain storage to refined processing—achieving second-level analysis of key indicators (such as moisture, protein, and oil), empowering enterprises with precise grading, intelligent decision-making, and process optimization, helping to reduce costs, increase efficiency, and upgrade quality, while providing core technological support for the high-quality development of the grain and oil industry.
Intelligent Agricultural and Precision Farming

Based on the principles of molecular spectroscopy, near-infrared spectroscopy technology builds an efficient and green digital solution for smart agriculture. This technology captures the vibrational absorption characteristics of substances in the near-infrared band, establishing a highly correlated mapping relationship between complex spectral information and the intrinsic components of agricultural objects, achieving non-contact quality monitoring across the entire chain from soil to crops and products. Compared to traditional chemical analysis methods, its key advantages lie in a sustainable working mode with zero reagent consumption and multi-component collaborative detection, completely eliminating dependence on laboratory settings and making on-site agricultural testing possible.
Feed Quality Monitoring and Process Optimization

IAS ANALYSIS has a deep understanding of the feed industry chain and related processes. Leveraging extensive experience in feed industry analysis and detection technology, we provide professional, customized near-infrared spectroscopy analysis solutions for clients in areas such as raw material production and finished product deep processing.
Tobacco Grading and Process Optimization

Near-infrared spectroscopy technology, with its non-destructive, real-time, and Whole Process detection advantages, covers the entire lifecycle of tobacco from planting and processing to finished products. It accurately monitors core indicators such as moisture, nicotine, and sugar content, enabling intelligent management from raw material grading and quality monitoring to process optimization and final product quality control. This helps tobacco companies improve quality consistency, reduce loss costs, and strengthen market competitiveness.
Semiconductor Process Monitoring

To address the needs of chemical wet process liquid concentration management, we have developed a high-precision chemical liquid concentration meter." This device uses near-infrared spectroscopy absorption and electrochemical principles to complete concentration measurements of common etchants/cleaners such as HF, H2SO4, TMAH, and others in seconds, with an accuracy of ±0.01%. The device can operate continuously in high-temperature strong acid environments (resistant to PFA materials). It features built-in compensation algorithms to eliminate measurement errors caused by temperature and bubble interference, enabling real-time data transmission with factory central control systems, and the product has passed SEMI S2, CE, and other certifications.

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IAS-6100 Portable NIR Analyzer

Tailored for South and Southeast Asia
Quality Control Anytime, Anywhere

Products

IAS-6100 Portable NIR Spectrometer Analyzer is specifically designed to meet the challenges of the complex and variable environments in South and Southeast Asia. Equipped with a new spectral engine, DMD digital micromirror scanning technology, and an upgraded next-generation circuit board and algorithm, the IAS-6100 boasts enhanced anti-interference capabilities, ensuring stable and reliable operation in diverse settings. The built-in model has been comprehensively upgraded, with the addition of applications for the palm oil industry. It can detect free fatty acids, moisture, DOBI, oil content, and other critical parameters in crude palm oil, palm kernels, palm kernel meal, and production waste. Its compact and portable design allows for flexible testing in various locations, including offices, production sites, laboratories, and even in the field.

The IAS-6100 is user-centric, offering a new experience in intelligent interaction. It features a brand-new 7-inch industrial-grade touch screen that enables one-touch intelligent detection, making operation more convenient and faster. Capable of rapid, non-destructive testing of small particles, powders, strips, and pastes, it delivers multiple indicators at the touch of a button, ensuring more precise and efficient quality control.

Product Features

➤ Stable and Durable

Built with advanced MEMS processing technology and military-grade micro-assembly techniques, it offers stronger resistance to high temperatures and a longer service life.

➤ Multi-Industry Application

Applicable in the palm oil, feed, food, flour, and Baijiu industries, providing quick and comprehensive testing results.

➤ Compact and Portable

Designed to be lightweight and portable, it flexibly adapts to various usage scenarios.

➤ Simplified Operation

Featuring a user-friendly interface and a highly automated design, it reduces manual intervention and enhances detection efficiency.

➤ Efficient and Precise

Near-infrared spectroscopy offers rapid, non-destructive, high-precision testing, ensuring accurate data.

➤ Eco-Friendly and Energy-Efficient

No sample pre-treatment required, reducing the use of chemical reagents and supporting green production.

Application

➤ Feed Analysis

Detection of moisture,protein,ash,and other index in rice bran,rice bran meal,and soybean meal.

➤ Food Industry

Moisture analysis in surimi,and detection of ammonia nitrogen,total acid,and reducing sugars in soybean paste.

➤ Chinese Baijiu Industry

Detection of moisture,starch,and acidity in fermented grains.

➤ Flour Industry

Detection of moisture,ash,protein,gluten,and water absorption rate in flour.

Calibration and Sampling Accessory

Accessory	Description
	Name: 6100-Medium Sample Cell Material: Aluminum Alloy (6061) Dimensions: D:138mm, H:25mm(excluding handle) Function: Suitable for small granular (e.g., feed pellets) or powdery samples (e.g., flour, rice bran, rice bran meal)
	Name: 6100-Small Sample Cell Material: Aluminum Alloy (6061) Dimensions: D:45mm, H:25mm Function: Suitable for small sample volumes (e.g., herbal powder) and liquid (e.g., milk, soy milk, syrup)
	Name: 6100-Transflection Cover Material: Aluminum Alloy (6061) Dimensions: D:38mm, H:8mm (excluding the handle), light path length: 1mm Function: A transflection cover used with small sample cell, commonly used for sampling transparent liquid
	Name: 6100-Small Cell Holder Material: Aluminum Alloy (6061) Dimensions: D: 136mm, H: 8.4mm Function: A plate that holds a small sample cell.
	Name: 6100-Large Sample Cell Material: Aluminum Alloy (6061) Dimensions: D: 138mm, H: 50mm Function: Suitable for powdery, granular, or grass-type samples.
	Name: 6100-Large Cell Press Material: stainless steel Dimensions: D: 128mm, H: 15mm (excluding handle) Function: Used with 3100-Large Sample cell for testing grass-type samples.

Technical Specifications

Specification	Description	Specification	Description
Wavelength Range	950-1650nm	Dimensions	L:265mm x W:340.5mm x H:262.3mm
Resolution	12nm	Weight	9kg
Spectroscopic Principle	Array MEMS Micromirror + Grating	Display	7-inch Touch Screen
Detector	InGaAs Detector	Operational Temperature	5-45°C
Baseline Noise	≤0.0005AU	Operating Humidity	＜RH75%
Wavelength Repeatability	≤0.05nm	Storage Temperature	-20-60°C
Wavelength Accuracy	≤2nm	Light Source	Halogen-Tungsten Lamp
Absorbance Repeatability	≤0.0005AU	Power Supply	24V/3A
Testing Time	≤1min	Power Consumption	25W
Data Interval	1nm	Integrated Operating System within the Device	Linux

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Industry Applications

Quality Management in Grain and Oil Processing

Near infrared spectroscopy technology, with its "non-destructive, fast, real-time" detection capabilities, runs through the entire grain and oil processing industry chain—from raw grain storage to refined processing—achieving second-level analysis of key indicators (such as moisture, protein, and oil), empowering enterprises with precise grading, intelligent decision-making, and process optimization, helping to reduce costs, increase efficiency, and upgrade quality, while providing core technological support for the high-quality development of the grain and oil industry.

Application Areas:

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Develop reference standards：

ASTM E1655-05 Standard Practices for Infrared Multivariate Quantitative Analysis
ASTM E168-06 Standard Practices for General Techniques of Infrared Quantitative Analysis
ASTM E1790-04 Standard Practice for Near Infrared Qualitative Analysis
39-00 Near-Infrared Methods-Guidelines for Model Development and Maintenance
39-10 Near-Infrared Reflectance Method for Protein Determination in Small Grains
39-11 Near-Infrared Reflectance Method for Protein Determination in Wheat Flour
39-20 Near-Infrared Reflectance Method for Protein and Oil Determination in Soybeans
39-21 Near-Infrared Reflectance Method for Whole-Grain Analysis in Soybeans
39-25 Near-Infrared Reflectance Method for Protein Content in Whole-Grain Wheat
39-70A Near-Infrared Reflectance Method for Hardness Determination in Wheat
ICC-159 Determination of Protein by Near Infrared Reflectance(NIR)Spectroscopy

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IAS-6100 Portable NIR Analyzer

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